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Manufacturing · Industrial Automation

Manufacturing for Industrial Automation

Made-to-print components through a qualified manufacturing base. Applied to the constraints that define industrial automation: controls, robotics and integrated production systems.

Industrial Automation overview

Overview

Manufacturing in the industrial automation sector

Automation projects fail on integration far more often than on component quality. Our role is to supply controller, I/O, networking and sensing hardware as a coherent set, verified against the platform and protocol the site already runs, so the integrator spends commissioning time on the process rather than on hardware surprises.

When a component is no longer available, was never a catalogue item, or needs to be adapted, manufacturing is the route. We place made-to-print work with a qualified base covering machining, fabrication, casting and assembly, and manage the quality plan so what arrives matches the drawing and the duty.

Sector constraints

  • Platform compatibility

    Hardware verified against the controller family and network protocol already installed.

  • Commissioning risk

    Pre-configured instrumentation and kitted panel components to reduce time on site.

  • Legacy migration

    Staged replacement of unsupported controls within achievable shutdown windows.

Capabilities

What we do for industrial automation clients

All manufacturing
01

Made-to-print machining

CNC turning and milling to drawing, with material certification where required.

02

Fabrication and welding

Structural and pressure fabrication to recognised welding standards with qualified procedures.

03

Reverse engineering

Drawings produced from a physical sample where the original documentation no longer exists.

04

Assembly and testing

Sub-assembly build and function testing before dispatch, with test records supplied.

05

Quality planning

Inspection and test plans agreed before manufacture so acceptance criteria are not disputed afterwards.

Process

How the engagement runs

  1. 01

    Drawing or sample review

    We review the drawing or sample and confirm what is manufacturable, and where tolerances drive cost unnecessarily.

  2. 02

    Manufacturing route

    The right process and supplier are selected for the quantity, material and tolerance involved.

  3. 03

    Quality plan

    Inspection and test points are agreed before cutting metal, including any third-party involvement.

  4. 04

    Manufacture

    Production is monitored against the agreed milestones with progress reported.

  5. 05

    Inspection and release

    Dimensional and material verification against the quality plan before release.

  6. 06

    Delivery

    Goods delivered with the full certification and inspection record.

FAQ

Manufacturing for Industrial Automation — common questions

Platform compatibility: Hardware verified against the controller family and network protocol already installed. That shapes how the service is run, from the supplier set we go to through to the documentation delivered with the goods.

Yes. Controller, I/O, HMI, networking and sensing supplied as one verified package with a single delivery and document set.

Yes. We produce a dimensioned drawing from the sample, confirm material by analysis where necessary, and get your approval on the drawing before manufacture begins.

From one-off replacement components through to production batches. The economics change with quantity, and we will tell you honestly when a catalogue alternative is the better commercial answer.

Related categories

This service in other sectors

Manufacturing · Industrial Automation

Discuss your requirement.

Send the scope, the constraint you are working to, or the package that has slipped. We will tell you what is achievable and what it will take.

We typically respond within one business day.