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Manufacturing · Mining

Manufacturing for Mining

Made-to-print components through a qualified manufacturing base. Applied to the constraints that define mining: heavy duty equipment for extraction and processing.

Mining overview

Overview

Manufacturing in the mining sector

Mining equipment operates under abrasive load, continuous duty and limited access. Component selection leans towards heavier bearing arrangements, better sealing and simpler field maintenance, and supply planning has to account for remote sites where an unplanned delivery is expensive and slow.

When a component is no longer available, was never a catalogue item, or needs to be adapted, manufacturing is the route. We place made-to-print work with a qualified base covering machining, fabrication, casting and assembly, and manage the quality plan so what arrives matches the drawing and the duty.

Sector constraints

  • Abrasive duty

    Sealing and bearing selection specified for dust, slurry and continuous load.

  • Remote site supply

    Consolidated shipments and buffer stock to reduce dependence on single deliveries.

  • Conveyor availability

    Drive, bearing and roller components held against the highest consequence failures.

Capabilities

What we do for mining clients

All manufacturing
01

Made-to-print machining

CNC turning and milling to drawing, with material certification where required.

02

Fabrication and welding

Structural and pressure fabrication to recognised welding standards with qualified procedures.

03

Reverse engineering

Drawings produced from a physical sample where the original documentation no longer exists.

04

Assembly and testing

Sub-assembly build and function testing before dispatch, with test records supplied.

05

Quality planning

Inspection and test plans agreed before manufacture so acceptance criteria are not disputed afterwards.

Process

How the engagement runs

  1. 01

    Drawing or sample review

    We review the drawing or sample and confirm what is manufacturable, and where tolerances drive cost unnecessarily.

  2. 02

    Manufacturing route

    The right process and supplier are selected for the quantity, material and tolerance involved.

  3. 03

    Quality plan

    Inspection and test points are agreed before cutting metal, including any third-party involvement.

  4. 04

    Manufacture

    Production is monitored against the agreed milestones with progress reported.

  5. 05

    Inspection and release

    Dimensional and material verification against the quality plan before release.

  6. 06

    Delivery

    Goods delivered with the full certification and inspection record.

Case studies

Comparable work

All case studies
MiningAfrica2024

Remote mine site supplied through consolidated quarterly shipments

Challenge
Component supply arrived in fragmented consignments with unpredictable customs clearance, and inland transport to site added weeks that were rarely planned for.
Result
Clearance delays fell substantially, freight cost per consignment reduced by 22%, and the site moved from reactive ordering to a planned replenishment cycle.

22%

Lower freight cost

4

Planned shipments per year

FAQ

Manufacturing for Mining — common questions

Abrasive duty: Sealing and bearing selection specified for dust, slurry and continuous load. That shapes how the service is run, from the supplier set we go to through to the documentation delivered with the goods.

Yes. We consolidate consignments, handle export documentation and coordinate freight to site, including inland transport in regions where that is the difficult part of the journey.

Yes. We produce a dimensioned drawing from the sample, confirm material by analysis where necessary, and get your approval on the drawing before manufacture begins.

From one-off replacement components through to production batches. The economics change with quantity, and we will tell you honestly when a catalogue alternative is the better commercial answer.

Related categories

This service in other sectors

Manufacturing · Mining

Discuss your requirement.

Send the scope, the constraint you are working to, or the package that has slipped. We will tell you what is achievable and what it will take.

Mining overview

We typically respond within one business day.