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Custom Solutions · Energy

Custom Solutions for Energy

Engineered answers where a catalogue item does not exist. Applied to the constraints that define energy: generation, transmission and renewables equipment.

Energy overview

Overview

Custom Solutions in the energy sector

Energy assets run long duty cycles with narrow maintenance windows, and the equipment beneath them has to be available for decades. Much of our energy work involves finding continuity for installed platforms, qualifying alternatives where the original is obsolete, and managing planned outage supply to a fixed date.

Some requirements do not have a part number. Bespoke hydraulic power units, adapted assemblies, retrofit packages that have to fit an existing footprint — these need engineering input before procurement input. We scope, design, build and test packaged solutions against the duty and the constraints of the installation that already exists.

Sector constraints

  • Obsolescence management

    Qualified alternatives for discontinued components, with the differences documented up front.

  • Outage-driven schedules

    Supply planned backwards from the outage date with float built in where lead times are volatile.

  • Efficiency compliance

    Motor and drive selection aligned to current efficiency regulation rather than like-for-like replacement.

Capabilities

What we do for energy clients

All custom solutions
01

Requirement engineering

Duty, constraints and interfaces defined properly before any design work starts.

02

Packaged assemblies

Power units, skids and control assemblies built and tested as a complete deliverable.

03

Retrofit design

Solutions designed to fit existing footprints, connections and control interfaces.

04

Function testing

Assemblies tested against the specification before dispatch, with the test record supplied.

05

Commissioning support

Support during installation and commissioning, on site where the scope warrants it.

Process

How the engagement runs

  1. 01

    Scoping

    We establish the duty, the constraints and what the installation will actually tolerate.

  2. 02

    Concept and approval

    A concept and outline design are agreed with you before detailed work proceeds.

  3. 03

    Detailed design

    Component selection, circuit and layout finalised, with drawings issued for approval.

  4. 04

    Build

    Assembly under a defined build standard with progress visible throughout.

  5. 05

    Test

    Function and performance testing against the agreed specification, documented.

  6. 06

    Install and support

    Delivery, installation support and commissioning assistance as required.

Case studies

Comparable work

All case studies
EnergyEurope2023

Second-source qualification removed a single-supplier dependency

Challenge
A critical machined component was available from a single supplier whose lead time had extended from six to eighteen weeks, with no contractual protection against further slippage.
Result
A qualified second source was in place within four months, lead time on the component returned to eight weeks, and the original supplier improved terms once dependency was removed.

4 months

To qualified second source

18 → 8 wks

Lead time recovered

ManufacturingUnited Kingdom2024

Bespoke hydraulic power unit built to an existing machine footprint

Challenge
A 30-year-old press power unit was failing repeatedly, but the available floor area and existing pipework interfaces ruled out any standard replacement unit.
Result
The replacement unit was installed during a scheduled weekend. Oil temperature stabilised 14 °C lower than the original installation and unplanned press stoppages attributed to hydraulics fell to zero over the following year.

14 °C

Lower operating temperature

1 weekend

Installation window

FAQ

Custom Solutions for Energy — common questions

Obsolescence management: Qualified alternatives for discontinued components, with the differences documented up front. That shapes how the service is run, from the supplier set we go to through to the documentation delivered with the goods.

That is a large part of the work. We identify current-production equivalents, document the functional differences, and confirm mechanical and electrical compatibility before you commit.

Always. Nothing is built until you have approved the design documentation, and any subsequent change is handled through documented change control.

That is the usual requirement. We survey the existing installation and design to the available space, connections and control interface.

Related categories

This service in other sectors

ManufacturingMarineIndustrial AutomationConstructionInfrastructure

Custom Solutions · Energy

Discuss your requirement.

Send the scope, the constraint you are working to, or the package that has slipped. We will tell you what is achievable and what it will take.

Energy overview

We typically respond within one business day.