Skip to content
VanguardForgeEngineering · Procurement · Supply

Custom Solutions · Construction

Custom Solutions for Construction

Engineered answers where a catalogue item does not exist. Applied to the constraints that define construction: plant, hydraulics and site equipment supply.

Construction overview

Overview

Custom Solutions in the construction sector

Construction supply lives and dies by the programme. Equipment that arrives late costs more than equipment that costs more, so our construction work is weighted towards realistic dates, staged deliveries matched to the build sequence, and hydraulics and plant components available quickly when machinery goes down on site.

Some requirements do not have a part number. Bespoke hydraulic power units, adapted assemblies, retrofit packages that have to fit an existing footprint — these need engineering input before procurement input. We scope, design, build and test packaged solutions against the duty and the constraints of the installation that already exists.

Sector constraints

  • Programme-driven delivery

    Staged deliveries matched to the construction sequence rather than a single consignment.

  • Plant downtime

    Fast supply of hydraulic and drivetrain components to return machinery to service.

  • Site logistics

    Deliveries coordinated around access restrictions, lifting plans and site working hours.

Capabilities

What we do for construction clients

All custom solutions
01

Requirement engineering

Duty, constraints and interfaces defined properly before any design work starts.

02

Packaged assemblies

Power units, skids and control assemblies built and tested as a complete deliverable.

03

Retrofit design

Solutions designed to fit existing footprints, connections and control interfaces.

04

Function testing

Assemblies tested against the specification before dispatch, with the test record supplied.

05

Commissioning support

Support during installation and commissioning, on site where the scope warrants it.

Process

How the engagement runs

  1. 01

    Scoping

    We establish the duty, the constraints and what the installation will actually tolerate.

  2. 02

    Concept and approval

    A concept and outline design are agreed with you before detailed work proceeds.

  3. 03

    Detailed design

    Component selection, circuit and layout finalised, with drawings issued for approval.

  4. 04

    Build

    Assembly under a defined build standard with progress visible throughout.

  5. 05

    Test

    Function and performance testing against the agreed specification, documented.

  6. 06

    Install and support

    Delivery, installation support and commissioning assistance as required.

Case studies

Comparable work

All case studies
ManufacturingUnited Kingdom2024

Bespoke hydraulic power unit built to an existing machine footprint

Challenge
A 30-year-old press power unit was failing repeatedly, but the available floor area and existing pipework interfaces ruled out any standard replacement unit.
Result
The replacement unit was installed during a scheduled weekend. Oil temperature stabilised 14 °C lower than the original installation and unplanned press stoppages attributed to hydraulics fell to zero over the following year.

14 °C

Lower operating temperature

1 weekend

Installation window

InfrastructureUnited Kingdom2025

Obsolete drive platform migrated across a single shutdown window

Challenge
Pumping station drives had reached end of support, with no spares available and a control platform that could not be extended. The site could only be taken offline for 36 hours.
Result
All six drives were replaced and commissioned within the outage window, with parameter sets loaded before delivery. The station returned to automatic control 7 hours ahead of the plan.

6

Drives replaced

36 hrs

Outage window

FAQ

Custom Solutions for Construction — common questions

Programme-driven delivery: Staged deliveries matched to the construction sequence rather than a single consignment. That shapes how the service is run, from the supplier set we go to through to the documentation delivered with the goods.

Stocked hydraulic components can typically be dispatched same day for next working day delivery in the UK, with international express options where the machine is down.

Always. Nothing is built until you have approved the design documentation, and any subsequent change is handled through documented change control.

That is the usual requirement. We survey the existing installation and design to the available space, connections and control interface.

Related categories

This service in other sectors

ManufacturingMarineEnergyIndustrial AutomationInfrastructure

Custom Solutions · Construction

Discuss your requirement.

Send the scope, the constraint you are working to, or the package that has slipped. We will tell you what is achievable and what it will take.

Construction overview

We typically respond within one business day.